DIN 7982 Chipboard Screws: Countersunk Specs

|Shaxi Hardware

Two words in that title disagree with each other, and the disagreement is worth understanding before an order is placed.

DIN 7982 is a German dimensional standard for a cross recessed countersunk head tapping screw — a screw whose thread forms its own path, and whose head is shaped to sit flush in a countersink. "Chipboard" names a board: a mat of wood chips and resin. The standard describes the screw's geometry. It says nothing at all about the material the screw is driven into.

That is not pedantry. It has a direct commercial consequence. When a purchase order says "DIN 7982 chipboard screw", the number has settled the head diameter, the head height, the core diameter and the diameter ladder — and has left the steel, the surface treatment, the point form and the coating performance entirely open. Different suppliers fill those gaps differently, and two cartons that both answer to "DIN 7982" can contain parts that are not interchangeable at the drawing level.

This guide reads the standard the way a buyer has to: what the number fixes, what it leaves open, what the real dimensional envelope looks like at each size, why the size ladder DIN uses is not the ladder the board trade uses, and what has to be added to a purchase order before "DIN 7982" describes a screw rather than a shape.

A note on the data. Every dimensional figure below is taken from our own published item data for the screws named — the DIN 7982 countersunk item, its JIS counterpart, and our reinforced-head board screw — rather than from a secondary summary of the standard. Where the three disagree, the disagreement is the point.

Chipboard and panel screws for furniture assembly

What DIN 7982 Actually Fixes — and What It Leaves Open

A standard is a document with a scope, and DIN 7982's scope is geometry. It is worth separating the columns, because buyers treat the whole specification as though the number carried it.

Property Settled by DIN 7982? Where it is actually written
Nominal diameter ladder Yes The standard's size table
Head diameter (dk) at each size Yes The standard's size table
Head height (k) at each size Yes The standard's size table
Countersunk angle Yes The standard's head drawing
Core diameter (d1) Yes The standard's size table
Point form Only via the form letter The designation, after the size
Surface treatment Only via the surface code The designation, after the form letter
Steel grade and hardness No Technical delivery conditions
Corrosion performance No ISO 9227 hours, EN 1670 grading
The material it fastens No Nowhere. It is your engineering decision

Read the bottom four rows together. They are the four things a furniture producer actually argues about, and none of them is in the standard. The number guarantees that the screw will fit a countersink cut to the standard's head dimensions, and that it will share tooling with any other screw of the same designation. It does not guarantee that the screw is hard enough to cut the material in front of it, that it will still be holding in three years, or that it belongs in the joint at all.

The practical form of this: DIN 7982 is a fit specification, not a performance specification. It answers "will this head sit flush in my countersink, and will my driver engage it". It does not answer "will this screw hold in my board".

The Dimensional Envelope, Size by Size

This is the envelope our DIN 7982 countersunk item is built to: nominal diameter d, core diameter d1, head diameter dk, head height k.

Nominal d Core Ø d1 Head Ø dk Head height k Lengths offered
2.2mm 1.63mm 4.3mm 1.3mm Not offered in lengths
2.9mm 2.18mm 5.5mm 1.7mm 6, 8, 10, 12, 16, 20
3.5mm 2.64mm 6.8mm 2.1mm 12, 14, 16, 20, 25
4.2mm 3.10mm 8.1mm 2.5mm 16, 20, 25, 28, 38, 45, 50
4.8mm 3.58mm 9.5mm 3.0mm 16, 20, 25, 28, 38, 45, 50

Three ratios run through that table, and all three are worth memorising, because they turn a catalogue into a calculation.

Ratio Value What it tells you
Core diameter to nominal about 0.74 × d The pilot hole has to clear roughly this, and no more
Head diameter to nominal about 1.94 × d The countersink diameter at any size
Head height to nominal about 0.6 × d The countersink depth at any size

The core ratio decides whether the joint holds. A tapping screw cuts its own thread, so the pilot hole is not a clearance hole — it is the hole the thread is allowed to cut into. Our core diameter at 4.2mm nominal is 3.10mm, which is 74% of nominal. Drill the pilot at 3.1mm and the screw cuts a full thread with the material it displaces. Drill it at 3.5mm and the screw has almost nothing left to cut: it will drive easily, feel tight, and strip at a fraction of its intended torque. The ratio 0.74 is not a tolerance; it is the shape of the tool.

The head ratios give you the countersink. At 4.2mm nominal the countersink has to be 8.1mm across and 2.5mm deep for the head to seat flush. Those are the two numbers a countersink tool has to produce, and they decide whether the head ends up flush or proud in a thin panel.

Our DIN 7982 countersunk item and its full size table

The Naming Problem: Three Ladders, One Screw Type

Here is the part of the standard that causes the most trouble in practice, and it has nothing to do with how the screw is designed. It is the size ladder.

The three cross recessed countersunk screws we sell — the DIN 7982 item, its JIS counterpart, and our reinforced-head board screw — belong to three different diameter series. Only one size appears in all three.

Step DIN 7981 / 7982 ladder JIS countersunk ladder Board screw ladder
1 2.2mm 2.5mm 2.4mm
2 2.9mm 3.0mm 3.0mm
3 3.5mm 3.5mm 3.5mm
4 4.2mm 4.0mm 4.0mm
5 4.8mm 5.0mm 4.5mm
6 5.5mm 6.0mm 5.0mm
7 — — 6.0mm

There is no 4mm screw in the DIN ladder. The DIN series steps from 3.5 to 4.2; the JIS series and the board trade both step from 3.5 to 4.0. So an instruction that says "4mm countersunk self-tapping" is unambiguous in Japan and in the board trade, and ambiguous in the DIN world, where the nearest nominals are 3.5mm and 4.2mm and neither of them is 4mm.

This is why "just convert it" does not work. A 4.0mm JIS screw and a 4.2mm DIN screw are close enough to look interchangeable and different enough to matter. The head is 8.0mm against 8.1mm, so the countersink is nearly the same, but the core diameter — and therefore the pilot hole — differs, and a joint designed around a 4.0mm JIS screw has a different withdrawal strength with a 4.2mm DIN screw in it. Where a drawing specifies a diameter, the standard is part of the diameter.

The rule that follows: when a drawing or a legacy part number gives a diameter without a standard, establish which ladder the number came from before quoting. On the three ladders above, 3.5mm is the only safe assumption.

Self-tapping screws across the DIN and JIS ladders

Countersunk Heads at the Same Nominal: The Depth Is Not the Same

Even where the ladders meet, the heads do not match. Compare the countersunk head at 3.5mm nominal across the same three items.

Item at 3.5mm nominal Head Ø Head height Rib under head
DIN 7982 countersunk 6.8mm 2.1mm None
JIS countersunk 6.8mm 2.0mm None
Reinforced-head board screw 7.0mm 1.65mm R1.8

The widths agree to within 0.2mm and the heights do not. The board screw's head is 7.0mm across — 0.2mm wider than both metal-tapping heads — and 1.65mm tall, which is 21% shallower than the DIN head's 2.1mm.

That difference is not cosmetic. Head height is the countersink depth the screw demands for a flush seat. In an 18mm panel a 3.5mm DIN screw needs 2.1mm of material removed and leaves 15.9mm; the board screw needs 1.65mm and leaves 16.35mm.

Panel thickness Material left after a 2.1mm countersink (DIN 7982) Material left after a 1.65mm countersink (board screw)
18mm 15.90mm 16.35mm
15mm 12.90mm 13.35mm
12mm 9.90mm 10.35mm
8mm 5.90mm 6.35mm

In an 18mm panel that 0.45mm is a rounding difference. In a 12mm panel, where the joint is already marginal, it is the difference between a countersink that holds and one that breaks through the visible face.

The shallower head is not an economy. The board screw carries R1.8 ribs under the head: a ring of cutting ridges that seats itself in the board and acts as a captive washer. That is why it can afford a flatter head — it cuts its own seat rather than relying on a machined countersink. The DIN 7982 head publishes no rib data at all, because in sheet metal the sheet itself provides the seat.

What to take from this: a countersunk head's height is a material-removal budget. Two screws with the same head diameter can demand different countersink depths, and the one that demands less is the one to use where the panel is thin or the face is visible.

DIN 267 and the Delivery Conditions the Number Omits

If DIN 7982 is the geometry, something has to carry the rest. In the German system that is the technical delivery conditions family, and DIN 267 is the number that appears alongside screw designations for exactly this reason.

We supply a semi-countersunk cross recessed item under DIN 267. Its published data is thin beside the 7982 item: one drive size, two lengths, a nickel-chrome finish. That thinness is informative. A delivery-conditions designation does not need a full size table, because the sizes come from the product standard; it needs to state what the product standard leaves out.

The useful reading: a designation such as DIN 7981 C-Z is a chain, and each element answers one question.

Element Example The question it answers
Product standard DIN 7981 What shape, what head, what size ladder
Size 4.2 × 16 Which diameter, which length
Form letter C What the point looks like
Surface code Z What the surface is

Where the chain stops is where your order starts. The chain above does not state the steel grade, the hardness, the salt spray hours, the dimensional tolerances, or the acceptance sampling. Those live in the delivery conditions and the certificate — and if your order does not name them, they are whatever the supplier's default happens to be.

Where a board joint needs a purpose-made screw rather than a tapping screw

Surface Finishes and What the Standard Says About Them

Nothing. The standard is silent on the finish, which is why the finish has to be written on the order. These are the four our DIN 7982 item is offered in.

Finish What it is Where it holds up Where it does not
Blue zinc plated Electroplated zinc with a blue or clear passivate Interior, dry and heated spaces Humid rooms, coastal air, any wet zone
Rainbow zinc plated Electroplated zinc with a yellow iridescent passivate Interior, mildly humid Coastal, outdoor, condensation
Nickel-chrome plated Nickel plate followed by chrome Visible and decorative surfaces, harder than zinc Salt spray; a barrier coating, not a sacrificial one
Black finish A black conversion or plated finish Interior visible hardware where appearance matters Any moisture without further protection

Two distinctions decide whether a coating survives.

First, sacrificial versus barrier. Zinc coatings protect steel sacrificially: where the coating is scratched, the zinc around the scratch corrodes instead of the steel, so a cut in a zinc coating does not immediately become a rust point. Nickel-chrome is a barrier coating — hard, and correct-looking, but where it is breached, the steel underneath corrodes with no protection from its neighbours. Every screw gets scratched on the way in. That favours zinc in a corroding environment and nickel-chrome on surfaces that are seen and dry.

Second, the hours are not in the name. A zinc coating's performance is measured in a salt spray test to ISO 9227, and the hours vary enormously with the passivate and the coating thickness. Our Ruspert-coated board screw is published at approximately 500 to 1,500 salt spray hours, which is a coastal specification. A blue-zinc finish is not in that class, and the difference is invisible if the order says only "zinc plated".

Where a coating is the wrong answer and the screw has to be stainless

Writing DIN 7982 on a Purchase Order

Every line below is something the standard does not settle. A purchase order that names only the standard has left ten decisions to the supplier.

# What the order needs Why the standard does not cover it
1 Full designation, including the form letter and the surface code The number alone names no point form and no finish
2 The material it will fasten The standard describes the screw, not the joint
3 Pilot hole diameter and depth Derived from the core diameter, and yours to set
4 Steel grade and hardness specification Delivery conditions, not the product standard
5 Coating type, thickness and passivate The surface code says zinc; it does not say how much
6 Salt spray requirement in ISO 9227 hours A performance figure, not a dimensional one
7 EN 1670 corrosion grade for an interior-rated joint A grading the standard does not assign
8 Dimensional certificate per batch Turns the standard from a claim into evidence
9 Torque limit for the joint The standard gives no torque figure
10 Whether substitution onto the JIS or board ladder is permitted Because the ladders are not the same

Item 10 is the one that catches buyers out. Where the drawing says "4.2 self-tapping countersunk, DIN 7982" and the supplier is out of stock, the natural substitution is a 4.0mm JIS screw — a different diameter on a different ladder. Writing the substitution rule into the order is the difference between a controlled change and an undocumented one.

Send us the drawing and the joint details for a dimensional check

Incoming Inspection: What to Measure

A DIN number on a carton is a declaration. Five measurements turn it into evidence, and all five are on the drawing.

Check What to measure The number to compare against
Head height The countersunk head's height, with a micrometer across the cone The k value for the nominal size
Head diameter The widest point of the head The dk value for the nominal size
Core diameter The shank between the threads The d1 value for the nominal size
Recess fit Insert the correct drive size and check for rock The drive code for the size
Countersink fit Seat one screw in a sample countersink and check for flush k, against the countersink depth produced

The head height check finds the real defects. A head over the k value will not seat flush and stands proud by the excess; a head under it sits below the surface and leaves the countersink partly empty, which reads in service as a loose joint. The recess check matters on a powered line, where a shallow or off-centre recess strips heads by the hundred before anyone suspects the screws.

Common Specification Errors

Error What it causes The correction
Writing "DIN 7982" as if it described the joint A screw that fits the countersink and does not hold in the board Treat the number as geometry and specify the joint separately
Assuming a 4mm DIN screw exists A substitution that quietly changes the diameter Check the ladder; in the DIN series the choice is 3.5 or 4.2
Reading "chipboard screw" off a DIN 7982 carton A metal-tapping point form and thread in a board application Ask which product the item is, not which name it carries
Specifying "zinc plated" No idea whether the joint survives its environment Name the coating, the passivate and the salt spray hours
Ignoring head height when countersinking a thin panel A countersink that breaks through a visible face Compare k with the panel thickness before the panel is drilled
Piloting to a clearance hole A screw that drives easily and holds nothing Pilot to roughly the core diameter, 0.74 × nominal
Assuming the JIS and DIN ladders interchange Two diameters mixed in one assembly Establish the ladder at the quotation stage

Conclusion

DIN 7982 is a good standard and a narrow one. It fixes the head diameter, the head height, the countersunk angle, the core diameter and the diameter ladder of a cross recessed countersunk tapping screw. Everything a furniture producer actually argues about — the steel, the hardness, the coating, the salt spray hours, the pilot hole, the torque, and above all the material the screw goes into — sits outside it.

Read that way, the number becomes useful rather than decorative. It tells you the screw will fit a countersink and a driver. It tells you which ladder the diameter came from, which matters more than most buyers expect, because the DIN, JIS and board ladders agree at exactly one size. And it tells you the countersink depth the head will demand — the figure that decides whether a thin panel survives.

Key takeaways:

  • DIN 7982 fixes geometry, not performance — head diameter, head height, core diameter and the size ladder are in the standard; steel, hardness and coating are not
  • "DIN 7982 chipboard screw" is two specifications that do not describe the same screw — the standard names a tapping screw, the word names a board
  • The DIN, JIS and board ladders share one diameter, 3.5mm — there is no 4mm screw in the DIN series, and a substitution across ladders changes the diameter
  • Core diameter runs at about 0.74 × nominal — that figure is the pilot hole, and the pilot hole is the joint's withdrawal strength
  • Head height is a material-removal budget — at 3.5mm nominal the DIN head is 2.1mm and the ribbed board screw head is 1.65mm
  • The plain countersunk head depends on a machined seat; the ribbed head cuts its own — which is why one can be flatter than the other
  • The designation is a chain: standard, size, form letter, surface code — the form and the finish are in the letters, not in the number
  • Zinc protects sacrificially, nickel-chrome does not — and every screw gets scratched on the way in
  • Salt spray hours are not implied by the word "zinc" — 500 to 1,500 hours is a coastal specification, and plain blue zinc is not in that class
  • Write the substitution rule on the order — otherwise a stock-out silently changes the diameter
  • Special and non-standard fasteners to specification

    Additional Resources

    About Shaxi Hardware

    With over 15 years of experience manufacturing furniture hardware and fasteners, Shaxi Hardware serves furniture and cabinet producers across 40+ countries. Our ISO 9001 certified production facility manufactures cross recessed countersunk and pan head tapping screws to DIN 7981 and DIN 7982, JIS cross recessed screws, reinforced-head board screws, confirmat and Euro screws, threaded inserts and stainless fasteners, in case-hardened carbon steel, brass and A2/A4 stainless steel, with blue and rainbow trivalent zinc, nickel-chrome, black and Ruspert finishes. Corrosion performance is tested to ISO 9227 with EN 1670 grading, dimensional and material certificates are issued per batch, and pilot-hole and torque data is supplied with each fastener family. Custom lengths, thread forms, head forms and coatings are available through our OEM engineering service.

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